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Kaeser Compressor Fault Codes - SIGMA Control 2 Alarms

⚡ Quick Answer

Kaeser compressor fault-code guide for SIGMA CONTROL 2 alarms, fault code 2 searches, final-temperature trips, pressure sensors, dryer faults, and service resets.

⚡ AT A GLANCEScroll down for full repair guide
What it meansKaeser compressor faults usually appear as SIGMA Control or SIGMA CONTROL 2 alarm text, not a universal numeric fault list.
Most likely causeCommon causes include dirty coolers, bad temperature or pressure sensors, service-due intervals, integrated dryer trips, phase faults, and active E-stop loops.
First checkRead the exact controller message first, then check cooling airflow, oil/service status, sensor readings, dryer fan operation, and three-phase voltage balance before ordering parts.
⏱Repair time10-30 minutes for basic checks; longer for dryer, phase, or sensor replacement work
🔧Part neededTemperature sensor, pressure transducer, service kit, cabinet fan, dryer condenser fan
Repair intent

Need this fixed instead of diagnosed?

Kaeser compressor fault-code guide for SIGMA CONTROL 2 alarms, fault code 2 searches, final-temperature trips, pressure sensors, dryer faults, and service resets.

Parts to price first

Check the part before you book service.

Kaeser compressor temperature sensor

Match sensor type, connector, and resistance curve before replacing a final compression temperature or sensor fault.

Kaeser pressure transducer

Confirm pressure range, thread, connector, and signal type before replacing a pressure switch or sensor fault.

Kaeser service kit

Use the exact package model when servicing oil, separator, and filter interval faults.

Compressor cabinet cooling fan

Verify voltage, airflow direction, and mounting before replacing a fan tied to overheat alarms.

Integrated dryer condenser fan

Check voltage, frame size, airflow direction, and dryer controller symptoms before replacing a fan tied to dryer faults.

Kaeser Compressor Fault Codes - SIGMA Control 2 Quick Reference

Kaeser screw compressors with SIGMA Control and SIGMA CONTROL 2 controllers report warnings and shutdowns for temperature, pressure, service intervals, and sensor faults. The controller panel may show text alarms rather than short numeric codes, depending on generation. If you searched for “Kaeser compressor fault code 2,” confirm whether the machine has the SIGMA CONTROL 2 controller, then use the alarm text on the display.

AlarmMeaningQuick Fix
Final Compression Temp HighCompressor too hotClean coolers; check oil
Motor Protection TripMain motor overloadCheck load and contactor
Sensor FaultBad temp/pressure sensorInspect and replace sensor
Dryer FaultIntegrated dryer issueCheck condenser and dryer circuit
Service DueScheduled maintenance duePerform PM and reset counter
Emergency StopE-stop activeReset and inspect loop
Pressure Switch FaultControl pressure issueCheck transducer and loading controls
Phase FaultSupply power issueCheck voltage balance

Most Common Faults

Final Compression Temperature High

Kaeser packages are efficient, but they still depend on clean cooling surfaces and correct oil flow. Blow out coolers, verify cabinet fans run properly, and confirm the oil level is correct with the unit in the proper state per Kaeser instructions.

Sensor Fault

Before replacing expensive valves or motors, compare the controller reading to an independent gauge or temperature probe. Kaeser sensor failures are common enough that a bad sensor should always be on the suspect list.

Dryer Fault

If the package has an integrated refrigerated dryer, the dryer can trip independently of the compressor. Check condenser cleanliness, ambient temperature, and whether the dryer fan is running.

Parts Often Needed

PartNotes
Temperature or pressure sensorCommon controller alarm source
Service kitOil, separator, filters
Cabinet fanOverheat alarms often trace here
Dryer condenser fan / contactorOn integrated dryer faults

SIGMA CONTROL 2 Notes

For second-generation controllers, use the Kaeser SIGMA CONTROL 2 fault-code guide to separate shutdown, warning, and maintenance messages before ordering parts. That page covers final compression temperature, dryer faults, service required, pressure sensors, differential pressure, communication faults, and phase alarms in more detail.

Focused Parts Searches

Before ordering, match the compressor part to the package model, controller generation, electrical rating, and failure symptom.

When to Call a Pro

Kaeser Sigma Control diagnostics are much easier with factory documentation and service access. If alarms persist after PM work, involve a Kaeser-trained compressor tech before the airend is damaged.

Quick FAQ

What causes Kaeser final compression temperature alarms?

Dirty coolers, low or degraded oil, blocked cabinet airflow, failed cooling fans, and high ambient temperature are the usual causes. Clean the cooler package and verify oil condition before replacing sensors.

Should I replace the pressure sensor for every Kaeser pressure switch fault?

No. Compare the controller reading to a mechanical gauge, check the wiring and connector, and confirm the transducer range before replacing it.

What should I do when a Kaeser service due alarm appears?

Perform the scheduled service for the exact package model, including filters and separator checks when due, then reset the service counter through the controller menu.

Is Kaeser compressor fault code 2 the same as SIGMA CONTROL 2?

Usually the search phrase means the SIGMA CONTROL 2 controller, not a universal numeric fault code 2. Read the full alarm text on the display, then match it to the shutdown, warning, or service message.


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